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U.S. Department of Labor
Industry: Government; Labor
Number of terms: 77176
Number of blossaries: 0
Company Profile:
A professional who sets up and operates roll-forging machine to taper, shape, or reduce metal bar stock as specified by work order. Respnsibilities include: * Bolts two semicylindrical dies on opposing roll shafts of machine, using wrenches. * Positions and bolts limit stops on machine, using rule, scale, and handtools. * Pulls workpiece from furnace, when color indicates forging temperature, and places it on worktable, using tongs. * Pushes workpiece into open segment of dies and depresses pedal to rotate dies that grasp workpiece in circular grooves and pull it between power-driven rolls bearing contoured dies to shape workpiece. * Moves workpiece through progressively smaller grooves on dies to forge it to specified shape. * Verifies dimensions, using gauge or scale. * May use roll-forging machine that automatically tapers, shapes, or reduces metal bar stock and be designated Rotary-Swaging-Machine Operator.
Industry:Professional careers
A professional who operates manipulator to transport metal stock from furnace and position and turn it on anvil of forging press or hammer. Respnsibilities include: * Moves levers and pedals to guide manipulator along floor or on overhead rails to furnace. * Moves levers on control box to grasp workpiece with jaws mounted on arm extending from manipulator cab, and transports workpiece to press or hammer. * Moves controls of arm to turn and position workpiece on anvil as it is being shaped, following signals of heavy forger.
Industry:Professional careers
A professional who operates manipulator to transport metal stock from furnace and position and turn it on anvil of forging press or hammer. Respnsibilities include: * Moves levers and pedals to guide manipulator along floor or on overhead rails to furnace. * Moves levers on control box to grasp workpiece with jaws mounted on arm extending from manipulator cab, and transports workpiece to press or hammer. * Moves controls of arm to turn and position workpiece on anvil as it is being shaped, following signals of heavy forger.
Industry:Professional careers
A professional who performs any combination of following tasks in forging plant. Respnsibilities include: * Moves workpieces from furnace to hammer anvil, using tongs or hoist. * Opens and closes electrically controlled furnace doors to assist steel press crew. * Positions and turns workpieces and work aids during forging by heavy forger. * Removes scale from anvil, using broom and airhose. * Cleans work area with broom and shovel and cleans machine parts, using rag and solvent. * Replaces forge crew tools in specified racks. * May assist in installing dies used in forging operations. * May cut material to specified size with handsaw, and smooth parts with bench grinder to assist blacksmith. * May remove cracks in ingots, billets, or forgings, using swing grinder.
Industry:Professional careers
A professional who tends power hammer or power press that forges metal stock. Respnsibilities include: * Moves levers, upon signal from heavy forger, to control force and frequency of hammer blows, or ram pressure, to shape forging. * May be designated according to equipment tended as forging-press lever tender; hammer driver.
Industry:Professional careers
A professional who tends power press that tests resiliency of spiral springs and that compresses them to specified length. Respnsibilities include: * Positions spring over mandrel of press table and places metal plate over end of spring. * Pulls lever that forces plunger of machine against plate to compress spring. * Measures compressed length of spring, using micrometers, calipers, and gauges. * Releases press and measures uncompressed length of spring. * Inserts metal wedge between spring coils and taps spring with mallet to adjust spring to specified length and pitch.
Industry:Professional careers
A professional who compares glow inside forge shop furnace with color intensity chart to determine internal temperature of furnace, using pyrometer. Respnsibilities include: * Looks through pyrometer into furnace and compares intensity of light generated by furnace with chart depicting color at various temperatures to determine internal furnace temperature. * Informs specified forging personnel of observed temperature to permit designated adjustments to furnace controls, maintenance work, and production rescheduling.
Industry:Professional careers
A professional who assists heavy forger in shaping hot metal on power hammer or press equipped with open dies, working as member of crew. Respnsibilities include: * Pulls workpiece from furnace with tongs and positions and turns it on hammer anvil. * Removes scale from metal and anvil during forging, using compressed air or broom. * May assist in forging unheated metal. * May be designated according to worker assisted as hammersmith helper; press-smith helper. * Performs other duties as described under helper master title.
Industry:Professional careers
A professional who supervises and coordinates activities of workers engaged in rolling heated ingots into steel shapes, such as blooms, billets, and slabs, and in shearing shapes to specified lengths. * Trains workers in setting up mill. * Performs duties as described under supervisor master title.
Industry:Professional careers
A professional who supervises and coordinates activities of workers engaged in operation of merchant mill to roll products, such as bars, flats, and skelp from billets and slabs. Respnsibilities include: * Reads rolling order to plan setup of roll stands. * Directs workers in building and installing rolling stands and equipment on rolling line, and setting draft (space between rolls) for each roll stand. * Observes operation of mill, inspects product during rolling operation, and orders adjustments in mill equipment and changes in conveyor speeds for drawing billets or slabs from furnace. * Performs other duties as described under supervisor master title.
Industry:Professional careers
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